Portable Bettery Case Plastic Enclosure

Custom ABS Plastic Enclosure with TPU Overmolding for Electronic Parts

Characteristics:

 

Attribute Details
Place of Origin Xiamen, China
Brand Name OEM
Model Number OEM
Product Materials PC, PC+ABS, ABS, PP, PVC, POM, TPE, PEEK, TPU, etc.
Mould Steel P20, NAK80, S136, H13, 718H, etc.
Mould Lifetime 50,000 – 1,000,000 shots
High Precision ±0.01mm
Certifications ISO 9001, ISO 14001, IATF 16949
Color Options Pantone, RAL color code, Actual sample color
Size Custom
Technology Overmolding

Overview:

ABS plastic enclosure with TPU overmolding combines a rigid ABS plastic base with a soft TPU overmold, providing durability and an enhanced user grip. This overmolding process offers protection against shock, dust, and moisture while improving product comfort and functionality. At , we offer OEM and one-stop services, specializing in overmolding solutions to deliver high-quality, ergonomic electronic enclosures.

Custom ABS Plastic Enclosure with TPU Overmolding for Electronic Parts4

Characteristics:

AttributeDetails
Place of OriginXiamen, China
Brand NameOEM
Model NumberOEM
Product MaterialsPC, PC+ABS, ABS, PP, PVC, POM, TPE, PEEK, TPU, etc.
Mould SteelP20, NAK80, S136, H13, 718H, etc.
Mould Lifetime50,000 – 1,000,000 shots
High Precision±0.01mm
CertificationsISO 9001, ISO 14001, IATF 16949
Color OptionsPantone, RAL color code, Actual sample color
SizeCustom
TechnologyOvermolding

Benefits of Our Products:

  1. Enhanced Durability and Protection
  2. Improved Grip and Ergonomics
  3. Increased Sealing and Waterproofing
  4. Customization and Aesthetic Appeal

Production Process:

  1. Design and Prototyping: Custom designs are created using CAD software, followed by prototyping to ensure functionality and performance.
  2. Material Selection: ABS plastic is chosen for its strength and rigidity, while TPU provides flexibility, durability, and improved grip.
  3. Injection Molding of ABS Base: ABS plastic is injected into a mold to form the rigid base of the enclosure.
  4. Mold Preparation for Overmolding: The mold is adjusted to accommodate TPU for the overmolding process.
  5. TPU Overmolding: TPU is injected over the ABS base to create a seamless, durable bond that adds shock absorption and grip.
  6. Cooling and Ejection: The part is cooled and ejected from the mold after the TPU overmolding solidifies.
  7. Quality Control and Post-Processing: The molded parts are inspected for accuracy, trimmed, and tested for defects to ensure they meet precise tolerances.
  8. Final Assembly and Packaging: The enclosures are assembled with additional components and packaged for shipment.

Our Factory:

We operate a state-of-the-art facility with a full range of advanced equipment to ensure top-tier production quality. Our mold-making capabilities include CNC machines, Mirror EDM, EDM, and Slow-speed Wire Cut WC, complemented by essential auxiliary tools.

Our production lines feature 15 rubber compression machines and 2 LSR injection machines. To uphold stringent quality standards, we rely on 3D projectors, sealing testers, elasticity measurement tools, durometers, and a dedicated QC team.

Additionally, our mechanical equipment includes an AutoDryer Line, automatic screen printing machines, 3D measurement tools, high-speed doming machines, die-cutting machines, and CNC machines. This combination of advanced technology, automated production lines, and rigorous quality control ensures the consistent delivery of high-quality products.

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