Overview:
Our factory offers high-quality ABS overmolding for handheld devices, combining durability with ergonomic design. Using advanced two-shot injection molding, we create devices with robust ABS bases and soft-touch overmolded surfaces for enhanced comfort, grip, and durability. Our OEM and one-stop services ensure tailored solutions for industries like consumer electronics, medical devices, automotive, and industrial tools. Improve your handheld products’ performance with our company’s precision and expertise.
Features:
| Attribute | Details |
| Place of Origin | Xiamen, China |
| Brand Name | OEM |
| Product Material | PC, PC+ABS, ABS, PP, PVC, POM, TPE, PEEK, TPU, etc. |
| Size | Custom |
| Process | Overmolding |
| High Precision | +/- 0.01mm |
| Certification | ISO9001, ISO14001, IATF16949 |
| Color | Pantone/RAL color code / Actual sample color |
| Lead Time | According to your design |
Materials Suitable for Plastic Overmolding Applications
At YJCPolymer, we offer a broad range of overmolding solutions and sealing technologies tailored to meet diverse customer needs. Our expert engineering team is equipped to tackle the most complex technical and manufacturing challenges.
- Plastic overmolding with additional plastic layers
- Soft plastic overmolding
- Silicone rubber overmolding
- Silicone rubber and plastic overmolding
- Soft and hard plastic overmolding with integrated metal components
- Soft plastic or silicone rubber overmolding with embedded electronic components
- Plastic overmolding with silicone rubber seals
Additionally, we have the capability to design and produce custom molds for various overmolding processes, ensuring precision and performance.
Production Process :
- Design and Prototyping
The first step is to create detailed designs based on customer specifications. Prototypes are developed to test functionality, ergonomics, and fit before finalizing the production design.
- Mold Design and Tooling
Custom molds are designed for the overmolding process, taking into account the specific geometry of the handheld device. Precision tooling ensures that the mold will create high-quality, consistent parts.
- Material Selection
High-quality ABS (Acrylonitrile Butadiene Styrene) is selected as the substrate material, chosen for its strength, impact resistance, and ease of processing. The secondary material, often a soft plastic or rubber, is also selected based on the desired tactile qualities and functionality of the device.
- Injection Molding (ABS Substrate)
The ABS plastic is injected into the mold to create the base of the handheld device. This forms the rigid structural component of the product.
- Overmolding (Secondary Material)
After the ABS substrate is cooled and solidified, a second layer of material, such as soft plastic or rubber, is overmolded onto the ABS component. This process provides added flexibility, texture, and enhanced grip to the device.
- Cooling and Curing
Once the overmolding material is injected, the part is cooled and cured to ensure the layers bond properly and achieve optimal durability.
- Post-Processing and Finishing
The overmolded part undergoes trimming, polishing, or any additional surface treatments needed to meet aesthetic and functional requirements, such as color matching or texture enhancement.
- Quality Control and Testing
The final product undergoes rigorous quality checks, including dimensional accuracy, material performance, and overall functionality tests. This ensures the handheld device meets all specifications and industry standards.
- Packaging and Shipping
Once the handheld devices pass quality control, they are carefully packaged and prepared for shipment, ready for delivery to the customer.
Factory Show:
At YJCPolymer, we operate advanced manufacturing facilities equipped with precision CNC machines, Mirror EDM, EDM, and Slow-Speed Wire Cut (WC), along with 15 rubber compression machines and 2 LSR injection machines. Our production process is supported by automated equipment such as AutoDryer lines, screen printing machines, 3D measuring instruments, and die-cutting machines.
To ensure the highest quality, we utilize advanced testing tools, including 3D projectors, sealing testers, elasticity measurement instruments, and durometers. Our team follows rigorous quality control protocols, and we are proudly ISO9001 and IATF16949 certified, guaranteeing consistent product excellence.
